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ABB Robot Preventive Maintenance

According to Government Regulation No. 176/2008 Coll., §2, a robot is considered machinery. The requirements for its operation and use are defined by Government Regulation No. 378/2001 Coll.

A machinery inspection is required once every 12 months. The equipment must also be accompanied by technical documentation, which includes, among other things, a service report from the performed preventive inspection.

The history of records from regular inspections can be found after logging in at the following link: ABB technical support.
If you do not have login credentials, please contact your ABB s.r.o. sales representative.

After completing the Preventive Maintenance, the service technician prepares an official report in the ABB Preventive Maintenance Guide (PMG) system.

The report is then sent to the customer’s contact email along with a list of any identified issues and is stored in the ABB database.

We also offer

Services:

  • Production optimization and ABB robot program fine-tuning

  • Development of new programs for ABB robots

  • Precision laser alignment – laser tracker

  • Digital twin of production halls

  • Manipulator accuracy/repeatability audit

Products:

  • Protective suits for manipulators

  • Energy management systems – energy monitoring and control

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Manipulator

• vizuální kontrola celého manipulátoru

• vizuální kontrola kabeláží manipulátoru

• kontrola informačních štítků

• kontrola motorů, funkce brzd a brzdové karty

• kontrola stavu maziv + případné doplnění kontrola vůlí jednotlivých os manipulátoru a dorazů

• kontrola kalibrační polohy – synchronizace jednotlivých os• vizuální kontrola kabelů SMB a POWER + konektorů

• kontrola stavu SMB baterií

• kontrola balanceru (pokud je součástí manipulátoru)

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Controller

• Visual inspection of the controller
• Inspection of cables, connectors, and PCBs
• Removal and cleaning of servo card heat sinks
• Inspection and cleaning of servo card fans
• Inspection of door seals
• Inspection of backup batteries
• Inspection and cleaning of computer fans
• Replacement of air filter (if installed)
• Functional check of emergency stop button + safety systems
• Functional check of mode selector switch
• Functional check of motor button

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Control panel

• Visual inspection of control panel covers
• Inspection of external operator panel (if included)
• Inspection of power supply cable including connector
• Functional check of safety elements – E-stop button and motor buttons
• Functional check of control buttons, display, and joystick

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Software

• Backup creation
• Logging of motor hour status
• Download and review of error messages
• Cleanup of flash drive from unnecessary files
• Check of available disk space
• Verification of RobotWare version
• Software check of battery status and fan functionality
• CPU temperature check
• Calibration offsets check

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